Intercooler : How does it made?

Fins preparation
Fins making
Fins completed
       
Brazing in process
   Prepare for vacuum brazing  
Blocks building
       
Welding in progress
  
Quality check
  
Final Finishing
       
 
Packing Area
    

autobahn88 supplies bar and plate, tube and fin, car specific and custom made intercooler unit.

The autobahn88 universal intercooler is constructed entirely of high quality 6061 aluminum and the core is 100% vacuum brazed. The polished aluminum end tanks are hand TIG welded for a perfect fit. The ambient fin pitch has been adjusted to provide an optimal fin density of 15 fins/inch. This gives the intercooler excellent flow properties as well as a large cooling surface area, and the efficient core takes advantage of these properties.

The four threaded mounting points along the top and bottom of the intercooler make installation simple. Typical installations require little to no modifications to the vehicle.
   
Features & Specs
  • All TIG Welded 6061 Aluminum, polished end tanks
  • 100% Vacuum Brazed Core
  • High Efficiency Bar Plate | Tube Fin Construction
  • 3 popular Sizes available; Custom made size welcomed
  • Inlet/Outlet: 2.5inch | 3inch | custom size
  • Max Recommended PSI: 45psi
  • Low pressure drop w/ only 0.2psi at 15psi of boost
  • Tested CFM: 1020 CFM
  • Fin Pitch: 15 Fins/Inch
  • Four Threaded Universal Mounting Points

E-mail us now for wholesale price. Welcome sample order

S-Type ( K-Car Size )- Inlet 3"
280 * 300 * 76 mm ( Core Size )
460 * 330 * 76 mm ( Whole Size )
M-Type ( Mid Size )- Inlet 3"
450 * 300 * 76 mm ( Core Size )
630 * 330 * 76 mm ( Whole Size )
L-Type ( Large Size )- Inlet 3"
600 * 300 * 76 mm ( Core Size )
780 * 330 * 76 mm ( Whole Size )
M-Type GT( Mid GT Size )- Inlet 3"
450 * 300 * 100mm ( Core Size )
630 * 330 * 100mm ( Whole Size )
GTR Type - Inlet 3"
610 * 300 * 120 mm ( Core Size )		 GT Type - Inlet 3"
600 * 300 * 100 mm ( Core Size )
780 * 330 * 100 mm ( Whole Size )
RX-7 Type - Inlet 2.5"
460*300*85mm ( Core Size )		 WRX TOP mount for WRX GDB 02-05
510*190*114mm ( Core size )
Mustang Camaro Type - Inlet 3"
600*300*100mm ( Core Size )		 WRX TOP mount for WRX GC8 96-00
380*160*100mm ( Core size ) or
380*160*76mm ( Core Size )

More Intercooler Secrets
Fins Sheet
Fins Type
Tube and Fin
Cross sectons